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       SECTION 501-12: Instrument Panel and Console
       
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       2002 Crown Victoria/Grand Marquis Workshop Manual
          
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REMOVAL AND INSTALLATION 
         
      
Instrument Panel 
          
Removal 
         
     CAUTION: Electronic modules are sensitive to static  electrical charges.
  Avoid exposing any modules to static electrical charges, as  this may cause
  damage to the modules. 
         
       - Remove the driver air bag module. For additional information,
refer   to Section 501-20B . 
 
       
         
       - Remove the passenger air bag module. For additional information, 
 refer to    Section 501-20B . 
 
       
         
       - Close the glove compartment. 
 
       
         
       - If equipped, remove the floor console. For additional information,
  refer    to Floor     Console in this section. 
 
       
         
       - Position the speed control servo aside.                      
 
    
         - Disconnect the electrical connector. 
 
                       
    
                           
    
         - Remove the nuts. 
 
                       
    
                           
    
         - Position the speed control servo aside. 
 
                       
    
       
       
         
         
       - Disconnect the LH engine compartment in-line electrical connector.
                         
    
         - Release the wiring harness locators. 
 
                       
    
       
       
         
         
       - Disconnect the brake fluid sensor electrical connector. 
 
       
         
         
       - Disconnect the windshield wiper motor electrical connector.  
                     
    
         - Release the wiring harness locators. 
 
                       
    
       
       
         
         
       - Disconnect the LH engine compartment in-line electrical connectors.
   
 
       
         
         
       - Unseat the LH wiring harness grommet. 
 
       
         
         
       - Disconnect the blower motor electrical connector. 
 
       
         
         
       - Disconnect the A/C pressure cut-off switch electrical connector. 
   
 
       
         
         
       - Disconnect the RH engine compartment in-line wiring harness connectors.
     
 
       
         
         
       - Disconnect the vacuum line at the intake manifold. 
 
       
         
         
       - Disconnect the blower motor controller electrical connector. 
                      
    
         - Release the wiring harness locators. 
 
                       
    
       
       
         
         
       - Remove the RH front wheel and tire assembly. For additional information,
     refer to Section 204-04 . 
 
       
         
       - Remove the upper fender splash shield bolts. 
 
       
         
         
       - Remove the lower fender splash shield bolt and locator. 
 
       
         
         
       - Position the fender splash shield away from the dash panel. 
 
       
         
         
       - Unlock the wiring harness guide. 
 
       
         
         
       - Unseat the RH wiring harness grommet. 
 
       
         
         
       - Install the RH front wheel and tire assembly. For additional information,
     refer to Section 204-04 . 
 
       
         
       - Remove the RH instrument panel lower insulator.              
         
    
         - Remove the pin-type retainers. 
 
                       
    
                           
    
         - Release the locking tab. 
 
                       
    
                           
    
         - Remove the instrument panel lower insulator. 
 
                       
    
                           
    
         - Disconnect the courtesy lamp. 
 
                       
    
       
       
         
         
       - Remove the LH and RH scuff plates. 
 
       
         
         
       - Remove the LH and RH A-pillar lower trim panels. 
 
       
         
         
       - Disconnect the antenna cable in-line connector. 
 
       
         
         
       - Remove the RH ground bolts. 
 
       
         
         
       - Disconnect the RH bulkhead electrical connectors.            
           
    
         - Loosen the bolt. 
 
                       
    
                           
    
         - Disconnect the RH bulkhead electrical connectors. 
 
                       
    
       
       
         
         
       - If equipped, disconnect the electronic automatic temperature control
     (EATC) hose from the evaporator housing. 
 
       
         
         
       - Position the LH and RH door weatherstrip seals aside. 
 
       
         
         
       - Feed the RH wiring harness through the dash panel. 
 
       
         
         
       - Disconnect the climate control head vacuum harness connector.
  
 
       
         
         
       - Remove the pin-type retainer and the instrument panel tunnel brace
  cover.    
 
       
         
         
       - Remove the instrument panel tunnel brace.                    
   
    
         - Remove the nuts. 
 
                       
    
                           
    
         - Remove the instrument panel tunnel brace. 
 
                       
    
       
       
         
         
       - Remove the LH instrument panel insulator.                    
   
    
         - Remove the pin-type retainers. 
 
                       
    
                           
    
         - Remove the LH instrument panel insulator. 
 
                       
    
                           
    
         - Disconnect the courtesy lamp. 
 
                       
    
       
       
         
         
       - Remove the instrument panel lower steering column opening cover. 
                        
    
         - Remove the screws. 
 
                       
    
                           
    
         - Remove the instrument panel lower steering column opening cover.
     
 
                       
    
       
       
         
         
       - Remove the instrument panel steering column opening cover reinforcement.
                         
    
         - Remove the bolts. 
 
                       
    
                           
    
         - Remove the instrument panel steering column opening cover reinforcement.
       
 
                       
    
       
       
         
         
       - Disconnect the parking brake release vacuum connector. 
 
       
         
         
       - Disconnect the vacuum connector. 
 
       
         
         
       - Position the steering column brace aside.                    
   
    
         - Remove the nut. 
 
                       
    
                           
    
         - Position the steering column brace aside. 
 
                       
    
       
       
         
         
       - Separate the intermediate shaft from the steering column shaft.
                        
    
         - Remove and discard the pinch bolt. 
 
                       
    
                           
    
         - Separate the intermediate shaft from the steering column shaft.
     
 
                       
    
       
       
         
         
       - If equipped, disconnect the transmission shift cable from the
steering      column.                        
    
         - Disconnect the cable from the steering column shift tube lever.
        
 
                       
    
                           
    
         - Disconnect the cable from the steering column bracket. 
 
                       
    
       
       
         
         
       - Remove the LH ground bolt. 
 
       
         
         
       - Disconnect the LH wiring harness connectors. 
 
       
         
         
       - Remove the defroster opening grille.                        
    
         - If equipped, disconnect the electrical connectors. 
 
                       
    
       
       
         
         
       - Remove the three instrument panel cowl top screws. 
 
       
         
         
       - Remove the RH instrument panel cowl side nut. 
 
       
         
         
       - Remove the upper LH instrument panel cowl side nut. 
 
       
         
         
       - Remove the lower LH instrument panel cowl side bolt. 
 
       
         
         
       -                        
    
NOTE: Two technicians are needed to carry out this step. 
                           
    NOTE: Feed the LH wiring harness through the dash panel while
     carrying out this step. 
    Remove the instrument panel from the vehicle.   
       
         
Installation 
         
     CAUTION: Electronic modules are sensitive to static  electrical charges.
  Avoid exposing any modules to static electrical charges, as  this may cause
  damage to the modules. 
         
       -                        
    
NOTE: Two technicians are needed to carry out this step. 
                           
    NOTE: Feed the LH wiring harness through the dash panel while
     carrying out this step. 
    Install the instrument panel into the vehicle.     
       
         
       - Install the lower LH instrument panel cowl side bolt. 
 
       
         
         
       - Install the upper LH instrument panel cowl side nut. 
 
       
         
         
       - Install the RH instrument panel cowl side nut. 
 
       
         
         
       - Install the three instrument panel cowl top screws. 
 
       
         
         
       - Install the defroster opening grille.                        
    
         - If equipped, connect the electrical connectors. 
 
                       
    
       
       
         
         
       - Connect the LH wiring harness connectors. 
 
       
         
         
       - Install the LH ground bolt. 
 
       
         
         
       - If equipped, connect the transmission shift cable to the steering
  column.                        
    
         - Connect the cable to the steering column bracket. 
 
                       
    
                           
    
         - Connect the cable to the steering column shift tube lever. 
      
 
                       
    
       
       
         
         
       - Connect the intermediate shaft to the steering column shaft. 
                      
    
         - Connect the intermediate shaft to the steering column shaft. 
      
 
                       
    
                           
    
         - Install a new pinch bolt. 
 
                       
    
       
       
         
         
       - Install the steering column brace.                        
    
         - Position the steering column brace. 
 
                       
    
                           
    
         - Install the nut. 
 
                       
    
       
       
         
         
       - Connect the vacuum connector. 
 
       
         
         
       - Connect the parking brake release vacuum connector. 
 
       
         
         
       - Install the instrument panel steering column opening cover reinforcement.
                         
    
         - Position the instrument panel steering column opening cover
     reinforcement. 
 
                       
    
                           
    
         - Install the bolts. 
 
                       
    
       
       
         
         
       - Install the instrument panel lower steering column cover.    
                   
    
         - Position the instrument panel lower steering column cover. 
 
                       
    
                           
    
         - Install the screws. 
 
                       
    
       
       
         
         
       - Install the LH instrument panel insulator.                    
   
    
         - Position the LH instrument panel insulator. 
 
                       
    
                           
    
         - Install the pin-type retainers. 
 
                       
    
                           
    
         - Connect the courtesy lamp. 
 
                       
    
       
       
         
         
       - Install the instrument panel tunnel brace.                    
   
    
         - Position the instrument panel tunnel brace. 
 
                       
    
                           
    
         - Install the nuts. 
 
                       
    
       
       
         
         
       - Position the instrument panel tunnel brace cover and install the 
 pin-type    retainer. 
 
       
         
         
       - Connect the climate control head vacuum harness connector. 
 
       
         
         
       - Feed the RH wiring harness through the dash panel and seat the 
wiring     grommet. 
 
       
         
         
       - Install the LH and RH door weatherstrip seals. 
 
       
         
         
       - If equipped, connect the EATC hose to the evaporator housing.
  
 
       
         
         
       - Connect the RH bulkhead electrical connector.                
       
    
         - Connect the RH bulkhead electrical connector. 
 
                       
    
                           
    
         - Tighten the bolt. 
 
                       
    
       
       
         
         
       - Install the RH ground bolts. 
 
       
         
         
       - Connect the antenna cable in-line connector. 
 
       
         
         
       - Install the LH and RH A-pillar lower trim panels. 
 
       
         
         
       - Install the LH and RH scuff plates. 
 
       
         
         
       - Install the RH instrument panel lower insulator.             
          
    
         - Position the RH instrument panel lower insulator. 
 
                       
    
                           
    
         - Engage the locking tab. 
 
                       
    
                           
    
         - Install the pin-type retainers. 
 
                       
    
                           
    
         - Connect the courtesy lamp. 
 
                       
    
       
       
         
         
       - Remove the RH front wheel and tire assembly. For additional information,
     refer to Section 204-04 . 
 
       
         
       - Lock the RH wiring harness into the guide. 
 
       
         
         
       - Install the upper fender splash shield.                      
 
    
      
 
       
         
         
       - Install the lower fender splash shield locator and bolt. 
 
       
         
         
       - Install the RH front wheel and tire assembly. For additional information,
     refer to Section 204-04 . 
 
       
         
       - Connect the blower motor controller electrical connector.    
                   
    
         - Engage the wiring harness locators. 
 
                       
    
       
       
         
         
       - Connect the vacuum line to the intake manifold. 
 
       
         
         
       - Connect the RH engine compartment in-line wiring harness connectors.
   
 
       
         
         
       - Connect the A/C pressure cut-off switch electrical connector.
  
 
       
         
         
       - Connect the blower motor electrical connector. 
 
       
         
         
       - Seat the LH wiring harness grommet. 
 
       
         
         
       - Connect the LH engine compartment in-line electrical connectors. 
   
 
       
         
         
       - Connect the windshield wiper motor electrical connector.     
                 
    
         - Engage the wiring harness locators. 
 
                       
    
       
       
         
         
       - Connect the brake fluid sensor electrical connector. 
 
       
         
         
       - Connect the LH engine compartment in-line electrical connector.
                        
    
         - Engage the wiring harness locators. 
 
                       
    
       
       
         
         
       - Install the speed control servo.                        
    
         - Position the speed control servo. 
 
                       
    
                           
    
         - Install the nuts. 
 
                       
    
                           
    
         - Connect the electrical connector. 
 
                       
    
       
       
         
         
       - If equipped, install the floor console. For additional information,
  refer    to Floor     Console in this section. 
 
       
         
       - Install the driver air bag module. For additional information, 
refer  to Section 501-20B . 
 
       
         
       - Install the passenger air bag module. For additional information,
  refer to    Section 501-20B .